Carousel small component weighing CSCW
The perfect combination – manual precision meets intelligent control
The semi-automatic small component weighing system CSCW (Carousel Small Components Weighing) is used for manual weighing of granular or powdery bulk materials with different bulk densities and flow characteristics. It is also used for providing bulk material batches, particularly for the production of rubber blends. The CSCW system features a rotary carousel with carrier containers and an integrated rotary bucket scale. This enables precise and reliable recipe-controlled dosing of small components. For this purpose, the CSCW system can be moved in front of a linear frame with bulk material storage hoppers. The operator manually doses the bulk materials into the rotary bucket scale, which empties into the bag inserted into the corresponding carrier container with a 180° rotation after reaching the target weight. An aspiration system reduces cleaning effort and ensures improved occupational safety and environmental protection during the weighing and emptying process. In this way, several batches can be prepared, and the bags can then be removed from the rotary carousel and replaced with new bags.
Safe dosing of small components
- Inexpensive, semi-automatic dosing system
- Compact design
- High weighing accuracy
- Recipe-controlled dosing
- Aspiration during the weighing and emptying process
Safety in every aspect
The system consists of a mobile frame with a tray and rollers for rail-guided movement. A motorized carousel with container holders accommodates twelve carrier containers (20 liters each). The 180° rotatable container scale (10 kg/25 kg) has an aspiration hood for low-dust dosing and emptying of the weighing container into the carrier container. A connection nozzle for central aspiration is also provided. Side covers and a carousel cover with a transfer opening have proven effective in practical use.
The discharge flap is equipped with a safety limit switch and viewing window. Additional limit switches monitor the weighing and discharge positions. The HMI is integrated into the control cabinet, along with an emergency stop button.
Product advantages
Performance
The use of automated weighing systems achieves a significantly higher performance increase compared to purely manual weighing. This allows processing of up to 30 batches per hour, which enables a considerable increase in efficiency and time savings in the production process.
Flexibility
The movable dosing system offers maximum flexibility in production. Thanks to its modular design, an unlimited number of components can be processed, allowing the system to be individually adapted to various recipes and production requirements.
Quality
Manual weighing ensures high precision in component dosing. Even the smallest quantities can be measured accurately, guaranteeing the highest quality standards throughout the production process.
Service-friendly
The system is characterized by low cleaning requirements, which significantly simplifies maintenance and minimizes downtime. It also impresses with its easy installation and commissioning, enabling quick and seamless integration into existing production workflows
Key facts at a glance
Dosing performance
Up to 30 batches per hour with maximum flexibility thanks to the ability to process an unlimited variety of bulk materials. Up to 12 identical batches can be processed per cycle – fast, precise, and consistent in quality.
Sizes
Rotary carousel with 12 carrier containers (20 l), rotary bucket scale (10, 25 kg).
Application
Manual recipe-controlled dosing of granular or powdery bulk materials.
Pressure
Pressureless
Weighing range
10 kg – 25 kg
Temperature
From 10 bis 40 °C
Materials
Parts in contact with the product are corrosion-resistant.
Advantages for the industry
Plastics
When it comes to introducing difficult-to-process raw materials and substances into the production process in a gentle, precise, and timely manner, in the correct sequence and with exact dosing, Zeppelin’s solutions for the production and compounding of engineering plastics, PTA/PET, battery materials, specialty chemicals, and paints are the right choice. We not only offer tailored plant concepts but also have the expertise to develop optimal solutions.
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Chemistry
There are countless recipes and concepts for the production, processing, and recycling of plastics. With us by your side, you ensure that they always become successful recipes and concepts. We offer the full range of plastic plants, from process, mixing, and storage silos to conveyor systems, key components, and cleaning systems. What sets our plants apart: full flexibility, decades of expertise, patented process solutions, and a globally networked industry specialist.
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Rubber & Tire
Worldwide, we have already completed over 500 projects for the rubber and tire industry – from individual silos to fully turnkey plants. Our well-designed solutions provide measurable advantages across the entire value chain, all the way to recycling. We consistently focus on excellence in terms of material selection, technology, durability, and service.
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